Big news for SUV fans and American manufacturing: the Volvo XC60 US production is finally happening. Volvo Cars has confirmed it will start building its global best-seller right in South Carolina, beginning in late 2026. That means the XC60 you already love will soon have a “Made in the USA” label.
Volvo XC60 US Production Strengthens Market Roots
Volvo isn’t new to the US market, but this move makes its commitment feel fresh again. With over 5 million cars sold in the US and a 70-year legacy, the brand now reinforces its belief in building where it sells. Adding the XC60 to the Charleston facility is more than symbolic, it’s strategic.
American drivers already favor the XC60 more than any other Volvo. In just the first half of 2025, sales of this midsize SUV jumped 23% in the US alone. That’s a strong sign of both loyalty and growing demand.
Powertrains and Popularity: What Makes the XC60 Stand Out
There’s a reason the XC60 continues to dominate the roads. Under the hood, Volvo offers both mild hybrid and plug-in hybrid powertrains. That flexibility gives buyers options while gently pushing them toward a more electrified future.
Plug-in hybrid versions already account for a quarter of XC60 sales in the US. As the fourth-best-selling luxury plug-in in the country, it plays a critical role in transitioning customers to full EVs.
Drivers get premium design, advanced safety features, and the trusted power that fits everyday life. It’s this blend of confidence and capability that keeps the XC60 on top.
State-of-the-Art Facility in Charleston
The Charleston plant is no ordinary factory. It’s future-ready and packed with innovation. Volvo has poured over $1.3 billion into the site since breaking ground in 2015. It already assembles flagship models like the fully electric EX90 and the Polestar 3.
By late 2026, the XC60 joins that elite lineup. And it’s not just about building cars, it’s about building jobs and long-term resilience. The plant features modern upgrades in its body shop, paint facilities, and battery assembly areas. It’s designed to handle multiple technologies and platforms with ease.
Made for Americans, by Americans
Volvo’s leadership made it clear: they’re excited to offer American customers a locally built XC60. The car fits the market perfectly with its balance of versatility, performance, and sustainable thinking. The decision also supports local manufacturing jobs and strengthens ties with the community in South Carolina.
And let’s be honest, there’s something special about driving a vehicle built close to home. It adds pride to the experience.
Summary
Volvo is doing more than building a car, it’s building trust, presence, and future possibilities in the US. The XC60 remains the backbone of the brand, and soon, it will also represent a new chapter in American auto manufacturing. Expect the same Scandinavian design, but this time with a homegrown stamp of approval.
Disclaimer: All production plans and timelines are based on Volvo Cars’ official announcements and may be subject to change.
Source: Volvo